# Explore Fractional Distillation

In this worksheet, students will learn about fractional distillation, the process used to separate crude oil into its different products.

Key stage:  KS 4

Year:  GCSE

GCSE Boards:   AQA, AQA Trilogy, AQA Synergy, OCR 21st Century, OCR Gateway, Pearson Edexcel, Eduqas,

Difficulty level:

#### Worksheet Overview

When we get crude oil out of the ground, it isn't very useful. It's a sticky mess, a bit like treacle - but not as nice to eat.

Crude oil is a mixture of hydrocarbons (substances made of carbon and hydrogen only). Each different hydrocarbon is much more useful - and much more valuable - if we can separate them out.

In order to separate crude oil into its components, it needs to be heated through a process called fractional distillation.

Here is a diagram that shows how crude oil is separated:

Crude oil is pumped into the bottom of the fractionating column and heated to about 350°C. This is hot enough for most of the liquid oil to turn to gas.

As the gas rises up the fractionating column, it cools. When it gets cool enough, some of the gas condenses back into liquid. The liquid is collected where it forms, and pumped out.

Each part of the fractionating column collects a different fraction - part of the oil with a certain boiling temperature.

Each of these fractions (refinery gas, petrol, naptha and so on) is still a mixture, but each fraction only contains a few, very similar, types of hydrocarbon. The molecules in each fraction are similar enough to be useful, even when mixed together.

What are the different fractions like?

Here is a table of some of the properties of the different fractions. You don't need to memorise the numbers in detail (mostly they are on arbitrary scales, and people don't always agree about where to put the boundaries between the different fractions), but the patterns are important.

Fraction Number of carbon atoms Boiling point (°C) Viscosity
(1= low, 10 = high)
Flammability
(1 = hard to light, 10 = burns easily)
Energy content
(1 = low, 10 = high)
Refinery gas 1 to 4 below 25 0 (gas) 10 5
Petrol 5 to 10 80 to 100 1 8 6
Naphtha 8 to 12 110 to 150 2 7 7
Kerosene 10 to 16 180 to 250 4 5 8
Diesel 16 to 20 260 to 350 6 4 9
Residue more than 20 more than 350 10 2 10

How does chain length affect the properties of the hydrocarbons?

Longer molecules have higher boiling points
The component hydrocarbon molecules are long chains held together by intermolecular forces (inter means between). The forces are broken while boiling.

Lighter molecules with shorter chains need less energy for the forces to be broken, so they are easily separated. They have low boiling points.

Heavy molecules, like the ones in bitumen, have longer chains and more energy is needed to separate them. They have high boiling points.

Shorter molecules flow more easily, longer molecules are more viscous.

The smaller chains are also able to flow over each other better, meaning that they will be less viscous (viscous means sticky, like treacle). The longer the chains, the harder it is for them to flow over each other making them more viscous.

There's a lot to think about when you are learning about fractional distillation. Make sure you know the names of the fractions, and what they are used for. The patterns will help you - small molecules leave the refinery at the top of the column, and large ones at the bottom. Those patterns link to what you know about intermolecular forces, and the structures of alkanes.

Now let's try some questions.

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